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What is Voltage Regulation?

Voltage regulation is the difference between the transformer secondary No-Load and Full-Load voltage with respect to its Full-Load voltage.  Essentially, every transformer has a voltage drop caused by its own impedance (which is composed of its winding resistive and inductive properties).  Therefore, at different voltages and loading conditions, this internal voltage drop across the transformer windings will vary and ultimately will affect the final secondary output voltage.

  • Does HPS have NRTL certification?
  • What is ANSI C57.12.91?
  • What is ANSI C57.12.51?

      IEEE Standard for Ventilated Dry- Type Power Transformers, 501 kVA and Larger, Three-Phase, with High- Voltage 34.5 kV to 601 V and Low- Voltage 208Y/120 V to 4160 V covering General Requirements. The current standard was updated in 2008.

      This standard is intended to set forth characteristics relating to performance, limited electrical and mechanical interchangeability, and safety of the equipment described, and to assist in the proper selection of such equipment. Specific rating combinations are described in the range from 750/1000 to 7500/10 000 kVA inclusive, with high-voltage 601 to 34 500 volts inclusive and low-voltage 208Y/120 to 4160 volts inclusive. Part I of this standard describes certain electrical and mechanical requirements and takes into consideration certain safety features of 60-Hz, two-winding, three-phase, ventilated dry-type transformers with self-cooled ratings 501 kVA and larger, generally used for step-down purposes. Part Il describes other requirements or alternatives which may be specified for some applications and lists forced-air-cooled ratings for certain sizes.

  • What is an exciting or excitation current?

      A transformer exciting current is the current or amperes required to energize the core. Even with zero load, a transformer will draw a small amount of current due to internal loss. The excitation current is made up of two components. The real component in the form of losses that are commonly referred to as no-load losses. The second form is reactive power measured in KVAR.

  • What is a solar grounding bank?
  • What is NEMA ST 20?
  • What is NFPA (National Fire Protection Association)?

      The National Fire Protection Association (NFPA) is a United States trade association, albeit with some international members, that creates and maintains private, copyrighted standards and codes for usage and adoption by local governments.

      NFPA 70E covers the Standard for Electrical Safety in the Workplace.

  • What is IEEE 1584-2018?

      IEEE 1584-2018 provides mathematical models for designers and facility operators to apply in determining the arc-flash hazard distance and the incident energy to which workers could be exposed during their work on or near electrical equipment.

      It generally indicates that systems with an available short circuit current of 2000 Amps or higher should be assessed for arc-flash potential. A rule of thumb would indicate that most systems fed by a 45 kVA or larger transformer will need to be assessed if impedance (%Z) of 45 kVA is less than 6%, 30 kVA if %Z is less than 4% or 15 kVA if %Z is less than 2%.

  • What does Readily Accessible mean?

      Per 1.2.2 of NEMA ST-20, Capable of being reached quickly for operation, renewal, or inspections, without requiring those to whom ready access is requisite to climb over or remove obstacles or to resort to portable ladders, chairs, etc.

  • What is U.L. 1562?

      U.L. 1562 covers medium voltage dry-type transformers:

      1.1 These requirements cover single-phase or three-phase, dry-type, distribution transformers, including solid cast and resin encapsulated transformers. The transformers are provided with either ventilated or non-ventilated enclosures and are rated for a primary or secondary voltage from 601 to 35000 V.

      1.2 These transformers are intended for installation in accordance with the National Electrical Code, ANSI/NFPA 70.

      1.3 These requirements do not cover the following transformers:

      1. Instrument transformers
      2. Step-voltage and induction voltage regulators
      3. Current regulators
      4. Arc furnace transformers
      5. Rectifier transformers
      6. Specialty transformers (such as rectifier, ignition, gas tube sign transformers, and the like)
      7. Mining transformers
      8. Motor-starting reactors and transformers

      1.4 These requirements do not cover transformers under the exclusive control of electrical utilities utilized for communication, metering, generation, control, transformation, transmission, and distribution of electric energy regardless of whether such transformers are located indoors, in buildings and rooms used exclusively by utilities for such purposes; or outdoors on property owned, leased, established rights on private property or on public rights of way (highways, streets, roads, and the like).

  • What is ANSI C57.12.01?
  • What are the new Energy Efficiency levels coming for Transformers sold in the U.S.?

      Transformers have been and remain an essential part of our electrical infrastructure.  Everywhere we look there is a transformer supplying power to industrial, commercial or residential applications.

      In the past decades the greenhouse gas emissions and the effects on our planet have become the focus of many governments, agencies and individuals. Energy generation is a major contributor to the greenhouse gas emissions. In addition to widespread efforts to make energy generation more environmentally friendly, there is also a goal to lower energy consumption within most industrial, commercial and residential areas. Achieving increased energy efficiency levels for equipment and consumer products has become a priority for many manufacturers.

      Improving the energy efficiency of new transformers is a primary goal of the US Department of Energy (DOE), and they have the legal authority to define efficiency levels and enforce compliance.  Environmentally conscious consumers also recognize that buying a higher energy efficiency transformer will have a societal payback over many years.

      The Department of Energy has established new and more stringent Energy Efficiency levels for Transformers in the U.S. effective January 1st 2016.  The new efficiency levels for Medium Voltage Liquid-Filled, Medium Voltage and Low Voltage Dry-Type Distribution Transformers are defined in DOE’s CFR (Code of Federal Regulations) title 10 part 431.  Widely known as DOE 10 CFR p431, it was published in the Federal Register Vol. 78, No. 75 on Thursday April 18, 2013.  According to the DOE, the new efficiency levels are expected to reduce energy losses by an average of 18% in low-voltage dry-type distribution transformers and 13% for medium-voltage dry-type transformers, over the current TP-1 efficiency levels.

      To put the benefits of this change in perspective, the DOE projects savings up to $12.9 billion in total costs to consumers and 3.63 quadrillion Btu of energy over a 30 year period. In addition, about 265 million metric tons of carbon dioxide emissions will be avoided, equivalent to the annual greenhouse gas emissions of about 52 million automobiles.

      The subject of energy efficiency for transformers raises two main considerations:

      1. Under normal operation a transformer is always on (typically at 35% average loading), making any energy efficiency improvements more significant over an extended period of time.  This means that customers will be rewarded in two manners:  they are reducing greenhouse gas emissions and there is an economic payback through reduced energy costs.  Considering the life expectancy of a transformer and the fact that the transformer will be on 24 hours a day, 7 days a week for the next 25-30 years, even small energy efficiency improvements will pay dividends for decades.  A secondary benefit is that more efficient transformers generate less heat, and in many cases this translates into lower costs to cool the environment in which they are utilized.
      2. The currently mandated energy efficiency levels are already hovering around the 98-99% mark, depending on the type of transformer and ratings.  This means that any further efficiency improvements become more challenging to achieve, typically requiring more and/or better core and conductor materials.  This will directly impact the cost of the transformer in most cases.  However, as noted in point 1 above, there is an economic benefit to offset the higher initial transformer costs.  The new DOE 2016 compliant transformers that will come on the market will also be somewhat heavier than the current TP-1 efficiency level transformers.

      Hammond Power Solutions (HPS) has an online Energy Savings Calculator to help to our customers determine the savings they can achieve by installing a higher efficiency transformer.  It includes a comparison of transformers with older efficiencies to those of higher efficiency (TP1, NEMA Premium and DOE 2016 in the future) as well as specifics of the application and the customer’s cost of energy.

      Currently, for applications that require higher energy efficiency than the DOE regulated TP-1 levels, industry is using Premium Efficiency transformers defined by the NEMA Premium Efficiency Guidelines that stipulate approximately 30% lower loses than the TP-1 levels.  In terms of the environmental benefits of using a NEMA Premium transformer over a TP-1 rated let’s look at an example:

      The Electricity savings resulting from upgrading one three phase 75 kVA transformer can be translated into one of the following:

      • 1.19 Metric Tons of CO2
      • 121 Gallons of Gasoline
      • About 1/6th of the energy used by an average household annually
      • Planting 28 Trees
      • 0.9 Acres of Forest
      • Recycling 0.34 Metric Tons of Waste
      • Savings of $166 per year at $0.12 per kW-Hr

      Forest image 

      At some kVA ratings NEMA Premium energy efficiency levels meet or slightly exceed the DOE 2016 levels, some are slightly below the new requirements.  However, the NEMA Premium products are optional within the market today, and many consumers do not take advantage of the benefits they afford.  Hence, the DOE will require that all transformers manufactured after January 1st, 2016 will meet the new efficiency levels.

      The environmental impact and savings for our customers resulting from the DOE changes are positive and significant.  HPS fully embraces and supports this change, and the environmental benefits our society will receive as a result.  We proudly offer high quality transformers meeting the most stringent Energy efficiency requirements today and will be in a position to support the migration to the new DOE 2016 higher-efficiency designs for our valued partners and customers, beginning in the latter half of 2015.

  • New Energy Efficiency levels US 2016

      Transformers have been and remain an essential part of our electrical infrastructure.  Everywhere we look there is a transformer supplying power to industrial, commercial or residential applications.

      In the past decades the greenhouse gas emissions and the effects on our planet have become the focus of many governments, agencies and individuals. Energy generation is a major contributor to the greenhouse gas emissions. In addition to widespread efforts to make energy generation more environmentally friendly, there is also a goal to lower energy consumption within most industrial, commercial and residential areas. Achieving increased energy efficiency levels for equipment and consumer products has become a priority for many manufacturers.

      Improving the energy efficiency of new transformers is a primary goal of the US Department of Energy (DOE), and they have the legal authority to define efficiency levels and enforce compliance.  Environmentally conscious consumers also recognize that buying a higher energy efficiency transformer will have a societal payback over many years.

      The Department of Energy has established new and more stringent Energy Efficiency levels for Transformers in the U.S. effective January 1st 2016.  The new efficiency levels for Medium Voltage Liquid-Filled, Medium Voltage and Low Voltage Dry-Type Distribution Transformers are defined in DOE’s CFR (Code of Federal Regulations) title 10 part 431.  Widely known as DOE 10 CFR p431, it was published in the Federal Register Vol. 78, No. 75 on Thursday April 18, 2013.  According to the DOE, the new efficiency levels are expected to reduce energy losses by an average of 18% in low-voltage dry-type distribution transformers and 13% for medium-voltage dry-type transformers, over the current TP-1 efficiency levels.

      To put the benefits of this change in perspective, the DOE projects savings up to $12.9 billion in total costs to consumers and 3.63 quadrillion Btu of energy over a 30 year period. In addition, about 265 million metric tons of carbon dioxide emissions will be avoided, equivalent to the annual greenhouse gas emissions of about 52 million automobiles.

      The subject of energy efficiency for transformers raises two main considerations:

      (1) Under normal operation a transformer is always on (typically at 35% average loading), making any energy efficiency improvements more significant over an extended period of time.  This means that customers will be rewarded in two manners:  they are reducing greenhouse gas emissions and there is an economic payback through reduced energy costs.  Considering the life expectancy of a transformer and the fact that the transformer will be on 24 hours a day, 7 days a week for the next 25-30 years, even small energy efficiency improvements will pay dividends for decades.  A secondary benefit is that more efficient transformers generate less heat, and in many cases this translates into lower costs to cool the environment in which they are utilized.

      (2) The currently mandated energy efficiency levels are already hovering around the 98-99% mark, depending on the type of transformer and ratings.  This means that any further efficiency improvements become more challenging to achieve, typically requiring more and/or better core and conductor materials.  This will directly impact the cost of the transformer in most cases.  However, as noted in point 1 above, there is an economic benefit to offset the higher initial transformer costs.  The new DOE 2016 compliant transformers that will come on the market will also be somewhat heavier than the current TP-1 efficiency level transformers.

      Hammond Power Solutions (HPS) has an online Energy Savings Calculator to help to our customers determine the savings they can achieve by installing a higher efficiency transformer.  It includes a comparison of transformers with older efficiencies to those of higher efficiency (TP1, NEMA Premium and DOE 2016 in the future) as well as specifics of the application and the customer’s cost of energy.

      Currently, for applications that require higher energy efficiency than the DOE regulated TP-1 levels, industry is using Premium Efficiency transformers defined by the NEMA Premium Efficiency Guidelines that stipulate approximately 30% lower loses than the TP-1 levels.  In terms of the environmental benefits of using a NEMA Premium transformer over a TP-1 rated let’s look at an example:

      The Electricity savings resulting from upgrading one three phase 75 kVA transformer can be translated into one of the following:

      • 1.19 Metric Tons of CO2
      • 121 Gallons of Gasoline
      • About 1/6th of the energy used by an average household annually
      • Planting 28 Trees
      • 0.9 Acres of Forest
      • Recycling 0.34 Metric Tons of Waste
      • Savings of $166 per year at $0.12 per kW-Hr

      Dense Forest

       

      At some kVA ratings NEMA Premium energy efficiency levels meet or slightly exceed the DOE 2016 levels, some are slightly below the new requirements.  However, the NEMA Premium products are optional within the market today, and many consumers do not take advantage of the benefits they afford.  Hence, the DOE will require that all transformers manufactured after January 1st, 2016 will meet the new efficiency levels.

      The environmental impact and savings for our customers resulting from the DOE changes are positive and significant.  HPS fully embraces and supports this change, and the environmental benefits our society will receive as a result.  We proudly offer high quality transformers meeting the most stringent Energy efficiency requirements today and will be in a position to support the migration to the new DOE 2016 higher-efficiency designs for our valued partners and customers, beginning in the latter half of 2015.

  • When Using a Two or Three Contactor Bypass with a Variable Frequency Drive, Where Should the Input and Output Line Reactors be located?
  • What is Voltage Regulation?

      Voltage regulation is the difference between the transformer secondary No-Load and Full-Load voltage with respect to its Full-Load voltage.  Essentially, every transformer has a voltage drop caused by its own impedance (which is composed of its winding resistive and inductive properties).  Therefore, at different voltages and loading conditions, this internal voltage drop across the transformer windings will vary and ultimately will affect the final secondary output voltage.

  • What is Zone Classification?

      Obsolete versions of seismic standards used to classify seismic areas ranging from zone 0 to zone 4, where zone 0 indicates the weakest earthquake ground motion and zone 4 indicates the strongest. The zone classification is no longer used. The current standards specify the Sds design earthquake spectral response acceleration parameter as described above.

      Please refer link https://seismicmaps.org/ to determine the Sds criteria for a specific location.

  • Who Needs Seismic?

      Healthcare facilities and emergency response locations, including police stations and other vital government facilities, will often include a Seismic Certification requirement. Power generation stations may also have this requirement as well as facilities handling hazardous, toxic or explosive materials.

      To determine the Sds criteria for a specific location, the U.S. Geological Survey provides a utility on their website, which can be viewed at https://seismicmaps.org/

  • What is NFPA 70E?

      NFPA 70E is the titled Standard for Electrical Safety in the Workplace, is a standard of the National Fire Protection Association (NFPA). The document covers electrical safety requirements for employees. The NFPA is best known for its sponsorship of the National Electrical Code (NFPA 70).

      NFPA 70E addresses employee workplace electrical safety requirements. The standard focuses on practical safeguards that also allow workers to be productive within their job functions. Specifically, the standard covers the safety requirements for the following:

      • Electrical conductors and equipment installed within or on buildings or other structures, including mobile homes, recreational vehicles, and other premises (yards, carnivals, parking lots, and industrial substations)
      • Conductors that connect installations to a supply of electricity
      • Not covered are – electrical installations in marine, aircraft, auto vehicles, communications and electrical utilities.

      Key principles covered are JSA/JHA/AHA procedures to ascertain shock protection boundaries, arc flash incident energy expressed in calories/cm2, lockout-tagout, and personal protective equipment. While the various OSHA, ASTM, IEEE and NEC standard provide guidelines for performance, NFPA 70E addresses practices and is widely considered as the de facto standard for Electrical Safety in the Workplace.

  • What are Static Synchronous Compensators (STATCOMs)?
  • What are Static VAR Compensators (SVCs)?
  • What is Series Compensation?
  • How are Seismic Units Rated?

      Three criteria are typically defined for seismic units:  Sds, Ip, z/h.

      Sds = Design earthquake spectral response acceleration parameter at short periods (ASCE 7-16 Section 11.4.4 Design Spectral Acceleration Parameters).  The required motion coefficient is dependent on the facility’s location and soil type. Most of the United States requires Sds = 0.05 to 1.5g. Specific regions require an Sds = 2.0g such as along the Missouri state line south of Illinois and parts of California.

      Ip = Component Importance Factor (ASCE 7-16 Section 13.1.3 Component Importance Factor).  Ip is dependent on the function of the building in which the transformer is installed. Typically, an Ip is assumed to equal 1.5 for transformers expected to function continuously through and after an earthquake.

      z/h = A ratio of the height in the structure that the component has been anchored, to the overall height of the structure.  A value of z/h of 1.0 states that the component is capable of being installed anywhere within the structure (ASCE 7-16 Section 13.3.1 Seismic Design Force).

      z/h - a ratio of the height of the structure

  • What is Seismic Certified?

      A fair amount of construction projects require components to be “Seismic Certified.” A Seismic Certification ensures the component will withstand and operate after an event such as an earthquake. In addition to requiring structural components to meet specific seismic regulations, most jurisdictions also require non-structural components – including electrical systems – to be “Seismic Certified.”

      Seismic requirements are defined by the International Building Code 2018 and the California Building Code (2019). ASCE 7-16 is the base standard for many building codes, and is referenced by both IBC and the CBC.

      OSHPD, the Office of State-wide Health Planning and Development, requires actual “shake-testing” of products prior to allowing products to be specified for construction or retrofit projects anywhere in the state of California. This testing must be reviewed by a California state certified structural engineer. Without a widespread nationwide approval process, many other jurisdictions require the OSHPD Special Seismic Certification Preapproval (OSP) for projects.

  • Do HPS transformers conform to the NEC 451-10 grounding requirements?

      All HPS enclosed transformers and reactors can be installed to be compatible with the NEC 451.10 grounding requirements.

      A) Dry-Type Transformer Enclosures. Where separate equipment grounding conductors and supply-side bonding jumpers are installed, a terminal bar for all grounding and bonding conductor connections shall be secured inside the transformer enclosure. The terminal bar shall be bonded to the enclosure in accordance with 250.12 and shall not be installed on or over any vented portion of the enclosure.

      Exception: Where a dry-type transformer is equipped with wire-type connections (leads), the grounding and bonding connections shall be permitted to be connected together using any of the methods in 250.8 and shall be bonded to the enclosure if of metal.

      HPS ventilated low-voltage transformers are typically supplied with pre-installed grounding bars or lugs. If the unit does not have pre-installed lugs, the enclosure is compatible for the user to install the required lugs in accordance with NEC 250.12. It is the installer’s final responsibility to determine if the final installation complied with local code requirements.

  • What is a vault room?

      A vault room is a reinforced concrete structure used for the purpose of housing liquid cooled transformers, switchgear and other electrical distribution equipment. Requirements for vault rooms for liquid filled transformers are defined by many specifications including NEC 450.26. Vault requirements are outlined in NEC 450, Part III, beginning with 450.4. Typical requirements might include:

      • Ventilation with outside air via a dedicated ductwork
      • Three hour fire-resistant construction including a minimum 4″ concrete floor
      • Oil containment capable of containing the entire liquid contents of the largest transformer
      • Some exceptions will allow lower construction standards such as the use of sprinklers, carbon dioxide or halon systems and/or the use of “less flammable” liquids.

  • What is the International Building Code?

      The International Building Code (IBC) is a model building code developed by the International Code Council (ICC). It has been adopted for use as a base code standard by most jurisdictions in the United States. The IBC addresses both health and safety concerns for buildings based upon prescriptive and performance related requirements. The IBC is fully compatible with all other published ICC codes. The code provisions are intended to protect public health and safety while avoiding both unnecessary costs and preferential treatment of specific materials or methods of construction.

  • What type of transformers does the NEC 2017 require a 1 hour fire seperation barrier?

      A 1 hour fire separation barrier is required for any dry type transformer over 112.5 kVA with less than class 155C insulation. As a practical matter, few dry type transformers in this size range utilize insulation systems below 155C. The most common insulation type is 220C.

      The 1 hour fire separation requirement would also apply to liquid-filled transformers specified in Article 450 based on the type of liquid used and other ratings.